We Are American Hat Makers

A close-up of a sewing machine stitching a beige woven hat with a brown leather trim, with a person's hand guiding the fabric.

50 Year Craftsman Guarantee

All our hats come with a lifetime warranty. What this means is that even if you bought a hat 50 years ago and it starts unraveling, we'll fix it or replace it, free of charge.

Three people wearing matching western-style outfits, including cowboy hats, cream button-up shirts, blue jeans, and boots, standing outdoors in a wooded setting with trees and leaf-covered ground.

Family Business

Second generation USA owned and operated. This company started as a family business, and has continued to stay a family business even through today

A man wearing a brown cowboy hat, brown leather vest, red and white plaid shirt, and blue jeans standing in a rustic western-themed room with shelves of cowboy hats behind him.

Been Here Since 1972

We work hard every day to continue to be the best hat makers in America. Though we are steeped in tradition, we embrace modern practices to deliver hats of the highest quality.

Our Hats Have Been Seen On

  • Top Grade Materials - Manufactured to the highest standard, our materials are put through rigorous testing to ensure their quality and then expertly crafted into one of our timeless designs. Our leather is supple, our felt is durable, and our straw tightly woven. 
  • Hats That Hold Their Shape - All American Hat Makers hats are guaranteed to hold their shape, and will not stretch or shrink with everyday wear. This mens leather cowboy hat can be restored even if it gets warped. Purchasing our lifetime refurbishment at checkout will guarantee that if your hat is accidentally damaged you can send it back to us for a painless and timely repair.
  • They Fit! - Our hats fit! It sounds simple enough but with so many shapes and sizes of heads out there it can be a challenge. To overcome this obstacle we’ve designed several fit adjustment systems, all of which remain hidden behind the sweatband to keep your hat looking sharp from all angles. Check out more here.

Every one of our hats come with a 50 year guarantee. That means that if your hat fails in any way to meet your standards due to our craftsmanship then we’ll repair or replace your hat free of charge. So if your hat starts unraveling in 50 years, we’ll take it back and make it right.

Call us anytime! We don’t want to hide behind our website. We’re real people with a deep love and understanding for all of our hats; so any questions you have we’ll be ready to answer them. Need help picking out a hat? We can do that too! Not only can we help you with any questions or concerns you’re having, we can also help you find the perfect hat for your face shape and lifestyle.

We’re available 9am-5pm PST - give us a call at 831-722-3324.

We dislike returns just as much as the next person, so we’ve vowed to ALWAYS make returns and exchanges painless. If you don’t like your hat, if it doesn’t fit, or you want a different one - we’ll help you. Read our full return and exchange policy here.

Click here to make a return.

Size Guide

Hats & headwear · inches & centimeters

Standard Sizing

Head measurement in inches and centimeters, with equivalent hat size.

Size IN CM HAT
OS One Size Fits Most
XS 20″ – 20⅞″ 52 – 53 cm
SM 21″ – 21⅞″ 54 – 55 cm 6⅞
MD 22″ – 22¾″ 56 – 57 cm 7⅛
LG 22⅞″ – 23½″ 58 – 59 cm 7⅜
XL 23⅝″ – 24¼″ 60 – 61 cm 7⅝
2X 24⅜″ – 24⅞″ 62 – 63 cm 7⅞
3X 25″ – 25⅝″ 64 – 65 cm 8⅛

Flexfit Sizing

Size Head · in Head · cm
S/M 22⅛″ – 22¾″ 55 – 57 cm
L/XL 22⅞″ – 23⅝″ 58 – 60 cm

How To Measure Your Head

1

Grab a soft measuring tape or a piece of string (like twine or a shoelace) and a ruler or measuring tool

2

Wrap a soft tape or string around your head to measure about 1/4 to 1/2 inch above your ear and about 3/4 to an 1" inch above your brow line (see image).

Mark the tape or your string, where it intersects, with your finger.

3

Record your measurement in inches or centimeters (centimeters is often more accurate).

If you're using a string, run it along side the ruler as many times as necessary to get a complete measurement

4

MEASURE AGAIN!

Always measure more than once until you get the same number twice

5

Find your size in the chart for the perfect fit

Reviews

4.8
Rated 4.8 out of 5 stars
Based on 750 reviews
Slide 1 selected
WeightRated 2.1 on a scale of 1 to 5
ComfortRated 4.4 on a scale of 1 to 5
CraftsmanshipRated 4.7 on a scale of 1 to 5
FitRated 3.7 on a scale of 1 to 5
Reviews Summary
Customers say this hat fits perfectly and looks great, with many praising its quality construction and comfortable fit. The structured straw design holds its shape well and provides excellent sun protection. Many reviews mention receiving compliments on the hat's appearance. The elastic headband is frequently noted for its secure, adjustable fit. Some customers note the hat feels stiff initially, with a plastic-like finish. Common feedback includes appreciation for the wide brim, lightweight feel, and ventilation. Customers value the range of sizes available, particularly larger options. Overall, reviewers consistently highlight the hat's durability, style, and value for the price.
Customers Talked About
750 reviews
  • G
    George
    Verified Reviewer
    Reviewing
    Barcelona | Mens Tan Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: XL
    Fit: Perfect
    Face Type: Round
    Head Shape: Round Oval
    How many AHM hats do you own? This is my 2nd
    Rated 5 out of 5 stars
    5 days ago
    Great hat for sunny festivals

    I’ve had the tan Barcelona for four years now and wear it often to outdoor music festivals in Southern California. It has held up very well. Continues to perform and look as expected.

    AH Profile picture for American Hat Makers
    American Hat Makers
    5 days ago

    Thanks for sharing! Four years of regular festival use is a great testament to the Barcelona. We’re glad to hear it’s held up so well and continues to keep you comfortable and protected while enjoying those sunny outdoor events. We really appreciate your support!

  • CC
    Chuck C.
    Verified Buyer
    Reviewing
    Barcelona | Mens Cream Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: LG
    Fit: Perfect
    Face Type: Round, Long
    Head Shape: Round Oval
    How many AHM hats do you own? This is my 3rd
    Rated 5 out of 5 stars
    1 week ago
    Love this hat and American Hat Makers!

    Living in Phoenix you need a nice cool sun hat that not only keeps you cool but makes you look cool! This is the hat! American Hat Makers are an awesome company and my favorite hat company by far. I highly recommend this hat! It is well made, fits well keeps the sun out. A perfect outdoor hat and indoor too!

    AH Profile picture for American Hat Makers
    American Hat Makers
    1 week ago

    We really appreciate the kind words! We’re glad the hat is working well for those sunny Phoenix days and that you’re enjoying the fit, comfort, and style. Thank you for making American Hat Makers your favorite hat company and for recommending us!

  • JR
    Jessie R. J.
    Verified Buyer
    Reviewing
    Barcelona | Mens Cream Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: LG
    Fit: Perfect
    Face Type: Round
    Head Shape: Long Oval
    How many AHM hats do you own? This is my 1st
    Rated 5 out of 5 stars
    1 month ago
    Nice look, fits perfectly

    Bought this hat to replace some worn-out floppy types for a beach wedding. It is now my 'fancy hat'; good sun protection and the stiffness ensures it always looks good. The coating helped shrug off some raindrops while touring around and did not seem to add weight at all. Would buy from again.

    AH Profile picture for American Hat Makers
    American Hat Makers
    1 month ago

    We're so glad your new hat was the perfect choice for the beach wedding and has earned a spot as your "fancy hat." It's great to hear it fit perfectly, provided excellent sun protection, and even handled a little rain while still looking sharp.

    We truly appreciate your support and are happy to hear you'd buy from us again. Enjoy your hat, and thanks for choosing American Hat Makers!

  • KB
    Ken B.
    Verified Buyer
    Reviewing
    Barcelona | Mens Cream Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: LG
    Fit: Perfect
    Face Type: Round
    Head Shape: Long Oval
    How many AHM hats do you own? This is my 1st
    Rated 5 out of 5 stars
    2 months ago
    A great summer hat.

    I really like the Barcelona hat. It's stylish and very comfortable to wear. I find the ventilation to be good in the South Carolina humidity. This is a great quality hat from a great hat company. My order was shipped the same day of ordering. This hat will make my Dermatologist happy.

    AH Profile picture for American Hat Makers
    American Hat Makers
    2 months ago

    We're delighted to hear that you're enjoying your Barcelona hat and that it's keeping you comfortable, even in the South Carolina humidity. It's great to know the ventilation, style, and quality have all met your expectations.

    And we're especially glad to hear it's helping keep your dermatologist happy too!

    Thank you for your support and for choosing American Hat Makers. We hope your Barcelona accompanies you on many sunny adventures ahead!

  • BR Profile picture for Benjamen R.
    Benjamen R.
    Verified Buyer
    Reviewing
    Barcelona | Mens Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: XX
    Fit: Perfect
    Face Type: Round
    Head Shape: Round Oval
    How many AHM hats do you own? This is my 1st
    Rated 5 out of 5 stars
    3 months ago
    Fantastic hat

    Lightweight hate that is really nice and enjoyable to use in the sun!

    AH Profile picture for American Hat Makers
    American Hat Makers
    3 months ago

    Really appreciate you taking the time to share this. We’re glad to hear you’re enjoying the hat and that it’s working well for sun use.

  • JP
    Joseph P. D.
    Verified Buyer
    Reviewing
    Barcelona | Mens Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: SM
    Fit: Small
    Face Type: Round
    Head Shape: Round Oval
    How many AHM hats do you own? This is my 2nd
    Rated 5 out of 5 stars
    4 months ago
    Barcelona

    Was looking for the perfect summer straw hat I think I found it!

    AH Profile picture for American Hat Makers
    American Hat Makers
    3 months ago

    We’re glad to hear you found the perfect summer straw hat and that it’s working out well for you.

  • PG
    Philip G.
    Verified Buyer
    Reviewing
    Barcelona | Mens Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: XX
    Fit: Big
    Face Type: Round, Square, Long
    Head Shape: Long Oval
    How many AHM hats do you own? This is my 1st
    Rated 5 out of 5 stars
    4 months ago
    It fits !!

    Finally a hat maker that makes stylish XL hats that fit my size 8+ !! Happy to have the extra padding to add if I needed it. Looking forward to protecting my fat head with this beauty come summer!

    AH Profile picture for American Hat Makers
    American Hat Makers
    4 months ago

    We’re really glad the fit is right on for you, especially finding that true XL comfort. It’s great to hear the extra padding gives you flexibility too—that’s exactly what it’s there for, so you can dial in the fit just how you like it.

    Summer sun won’t stand a chance now—enjoy the shade and the style, and thanks again for the support!

  • JC
    J C.
    Verified Buyer
    Reviewing
    Barcelona | Mens Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: MD
    Fit: Perfect
    Face Type: Round
    Head Shape: Round Oval
    How many AHM hats do you own? This is my 1st
    Rated 5 out of 5 stars
    6 months ago
    Superior quality

    My father said he loves this hat and he has alot of hats.

    This hat is very well made fits perfect and is very comfortable it also looks really nice.

    AH Profile picture for American Hat Makers
    American Hat Makers
    6 months ago

    Thank you for sharing this! We’re so glad to hear your father loves the hat, especially coming from someone who already has a lot of hats. It’s great to know the fit, comfort, and quality all met his expectations. We truly appreciate your feedback and support!

  • BD
    Bruce D.
    Verified Buyer
    Reviewing
    Barcelona | Mens Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: XX
    Fit: Perfect
    Face Type: Long
    Head Shape: Round Oval
    How many AHM hats do you own? This is my 1st
    Rated 5 out of 5 stars
    6 months ago
    Perfect Fit!!

    This hat has the perfect stiffness and Perfect Fit!! I love it . I’m about to order another one.

    AH Profile picture for American Hat Makers
    American Hat Makers
    6 months ago

    We’re so glad to hear your hat fits perfectly! It’s great to know the stiffness and fit are just right. Exciting that you’re ready to order another one, we’d be happy to help if you need any guidance picking your next style!

  • P
    Philfreebird
    Verified Buyer
    Reviewing
    Barcelona | Mens Wide Brim Firm Straw Sun Hat
    I recommend this product
    Size Purchased: LG
    Fit: Big
    Face Type: Long
    Head Shape: Long Oval
    How many AHM hats do you own? This is my 4th
    Rated 5 out of 5 stars
    6 months ago
    I have all three colors is there any chance I can get one in black?

    The Barcelona is the perfect hat for me. I use for my golf hat and with some hat sizers it stands up to a decent wind. The 31/2" brim does a great job of keeping the sun off my face, ears and neck. Any chance I can get one in black?

    It's also good by the pool!

    AH Profile picture for American Hat Makers
    American Hat Makers
    6 months ago

    Thank you so much for your kind feedback! We’re thrilled to hear that the Barcelona hat works so well for you, keeping the sun off your face, ears, and neck, and even standing up to a decent wind, is exactly what we hope for. We also appreciate your interest in the Black color. We’ll keep your request in mind and let you know if it becomes available.