The Best Hats for Big Heads in Every Shape and Style

We have spent years meticulously honing our craft of handmade hat making and are proud to offer men's hats up to a 3X in sizing, which fit heads up to 25 ⅝ inches (65 cm). That’s 3.1 inches (8 cm) larger than the average man's head size. We make stylish big hats for men with big heads easy to find, all the way up to a size 8! Most manufacturers simply don’t offer a ready-made selection with a wide breadth of sizing. Fortunately, our hats here offer you a custom feeling fit, without the need to special-order your size. Our 3X men’s hat sizes are offered in a wide range of silhouettes, brim shapes, textures, crown pinches, and colors. Our leather hats for big heads will add a rugged flair to any man’s style in our popular men’s top hat or men’s cowboy hat silhouettes. We have lightweight and flexible sun hats for men to keep you covered during a hard day’s work or a long day of relaxing. Maybe mesh is more your speed? Our mesh hats for men are a perfect blend of fashion and function, offering sun protection, breathability, water resistance, and style in one expertly-crafted package. Whichever style you choose, and wherever you wear your American Hat Makers piece, our collection of hats for men with big heads is designed to fit you and your style like a glove. So say goodbye to the hats marked “One Size Fits All”, leaving hats for men with big heads tragically overlooked. A single size solution just means that it only fits a few people right, and for the rest of us, that means far too big or way too small. And it’s certainly not a phrase to be used with legacy pieces like the well-constructed hats we pride ourselves on here at American Hat Makers. Ever wish you could change your look at the drop of a hat? Our hat bands fit large heads and all our large hat sizes. The perfect style changer, our stunning hat bands are adjustable, letting you give your hat a personalized feel in an instant.

The Best Hats for Big Heads, Handmade in the USA

All of the men’s hats in our collection are designed and made right here in the USA, using only the highest quality materials. Our leather is genuine cowhide, hand-molded, and carefully stitched, giving your hat the perfect, iconic look. Meanwhile, our laminated mesh offers superb durability, packability, and protection from the elements. Our mesh hats for men with big heads are also treated up to SPF 50 to keep the sun from damaging your skin and eyes, giving you an outdoor adventure hat you can wear with confidence for many years. All this to say, when you buy a hat from American Hat Makers, you aren’t buying something you’ll need to replace. You’re buying 40 years of family-owned expertise, top-notch materials, unrivaled passion, and unmatched pride, all rolled into one. Our hats for men with big heads are designed to be passed on, because we want each of our hats to live through all of life’s adventures. Should yours meet its match, though, we do offer refurbishments to help restore it to its original glory. We’ll gladly repair issues with shrinking, shape loss, or other damage to the structure or appearance of your hat. Our hats are true investment pieces and - with a Lifetime Warranty that covers all manufacturer defects - it’s one you will enjoy for years to come. We simply don’t settle for a “One Size Fits All” solution. Each item in our collection of hats for men with big heads is as unique as a fingerprint, because they’re all individually handcrafted by our experienced artisans. If you’re not sure about your size, reach out to us. We’ll help you take measurements and find your fit. And, if your order arrives and isn’t right, we’ll resize it and even cover shipping to ensure you’ve got the best hat for men with big heads. When you have that right hat on your head, you’ll be ready for anything. Here at American Hat Makers, we know that the best hats for men with big heads aren’t just about the fit - they’re about the right materials, the right look fit for the right adventure. That’s what this collection is all about: the perfect hat for you in every way.