Order by 12/15 for 🎄 Delivery + 90 Day Returns
Boxcar | Mens Straw Sun Hat
Holiday Sale Item! For a limited time, enjoy 50% off with discount code: DEC50
Yes, we do mean unlimited. At American Hat Makers we want to make sure you love your hat, because it’s going to last a lifetime.
So if your hat is the wrong size or you just don’t love the style for any reason, then you can send it back for an exchange free of charge. That’s free shipping back to us and free shipping back to you.
Not sure about your fit? Call us! A real person and expert hat fitter will be on the other side of the line to answer any questions about fit, exchanges, style or returns 831-722-3324. Or click here: Hat Sizes for our full guide.
*Please note that any Sale items are final sale and not eligible for unlimited free exchanges.*
For full details and FAQs, click here to learn more or process an exchange.
American Hat Makers headwear is built to last a lifetime, so we want you to take your time falling in love with your new favorite hat.
Take 90-days to make sure your hat is the perfect fit and the perfect style. If for whatever reason you don’t love your hat and want to return it, we make it as easy as possible.
Just pay a small shipping and restocking fee of $9.81 (which will be automatically deducted from your refund amount), send back your hat, and you’re good to go.
Not sure about your fit? Call us! A real person and expert hat fitter will be on the other side of the line to answer any questions about fit, exchanges, style or returns 831-722-3324.
For full details and FAQs, click here to learn more or process a return.
Our Hats Have Been Seen On
- Top Grade Materials - Manufactured to the highest standard, our materials are put through rigorous testing to ensure their quality and then expertly crafted into one of our timeless designs. Our leather is supple, our felt is durable, and our straw tightly woven.
- Hats That Hold Their Shape - All American Hat Makers hats are guaranteed to hold their shape, and will not stretch or shrink with everyday wear. This mens leather cowboy hat can be restored even if it gets warped. Purchasing our lifetime refurbishment at checkout will guarantee that if your hat is accidentally damaged you can send it back to us for a painless and timely repair.
- They Fit! - Our hats fit! It sounds simple enough but with so many shapes and sizes of heads out there it can be a challenge. To overcome this obstacle we’ve designed several fit adjustment systems, all of which remain hidden behind the sweatband to keep your hat looking sharp from all angles. Check out more here.
Every one of our hats come with a 50 year guarantee. That means that if your hat fails in any way to meet your standards due to our craftsmanship then we’ll repair or replace your hat free of charge. So if your hat starts unraveling in 50 years, we’ll take it back and make it right.
Call us anytime! We don’t want to hide behind our website. We’re real people with a deep love and understanding for all of our hats; so any questions you have we’ll be ready to answer them. Need help picking out a hat? We can do that too! Not only can we help you with any questions or concerns you’re having, we can also help you find the perfect hat for your face shape and lifestyle.
We’re available 9am-5pm PST - give us a call at 831-722-3324.
We dislike returns just as much as the next person, so we’ve vowed to ALWAYS make returns and exchanges painless. If you don’t like your hat, if it doesn’t fit, or you want a different one - we’ll help you. Read our full return and exchange policy here.
Our Hats Have Been Seen In
Hat Sizing Chart
Standard Sizing Chart
Centimeters
Inches
| Our Size | Your Head Measurement | Standard Hat Size | |
|---|---|---|---|
| OS | One Size Fits Most | One Size Fits Most | - |
| XS | 20" - 20 7⁄8" | 52cm - 53cm | 6 1⁄2 |
| SM | 21" - 21 7⁄8" | 54cm - 55cm | 6 7⁄8 |
| MD | 22" - 22 3⁄4" | 56cm - 57cm | 7 1/8 |
| LG | 22 7⁄8" - 23 1⁄2" | 58cm - 59cm | 7 3⁄8 |
| XL | 23 5⁄8" - 24 1⁄4" | 60cm - 61cm | 7 5⁄8 |
| 2X | 24 3⁄8" - 24 7⁄8" | 62cm - 63cm | 7 7⁄8 |
| 3X | 25" - 25 5⁄8" | 64cm - 65cm | 8 1⁄8 |
How to Measure Your Head
- Grab a soft measuring tape or a piece of string (like twine or a shoelace) and a ruler or measuring tool
- Wrap a soft tape or string around your head to measure about 1/4 to 1/2 inch above your ear and about 3/4 to an 1" inch above your brow line (see image)
- Mark the tape or your string, where it intersects, with your finger.
- Record your measurement in inches or centimeters (centimeters is often more accurate)
- If you're using a string, run it along side the ruler as many times as necessary to get a complete measurement
- MEASURE AGAIN!
- Always measure more than once until you get the same number twice
- Find your size in the chart for the perfect fit
Flexfit Sizing Chart
Centimeters
Inches
| Our Size | Your Head Measurement | |
|---|---|---|
| S/M | 22 1/8" - 22 3/4" | 55cm - 57cm |
| L/XL | 22 7/8" - 23 5/8" | 58cm - 60cm |
Reviews
- MNMike N.Verified BuyerRated 4 out of 5 stars3 months agoNice looking straw hat
Again a good product from American Hat Makers. Not as nice as the last one that I ordered, but good. A solid 4 stars is definitely good, but I will start with the things that prevent it being a 5 star. It is less substantial than the last one that I bought. It does not hold it's shape as well. And the hatband appears somewhat cheap. All somewhat trivial complaints. As I said the hat is a solid 4 star. But it's not perfect.
AHAmerican Hat Makers3 months agoMike, thank you for your wonderful review! We appreciate your honesty. Your feedback is a critical part of helping us produce a product that best suits our customers. We do look forward to seeing you again soon. P.S. We think you are rocking that Boxcar🤠
- DKDavid K.Verified BuyerRated 4 out of 5 stars4 months agoI'll definitely wear it
Priced a little on the high side but I bought two. The first one went with me on a SE Asia trip and I ended up giving it to my brother in law. I missed it, so I ordered a replacement a month after I flew home. Cool hat, comfortable and people say it looks good on me.
AHAmerican Hat Makers4 months agoThank you, David K., for your thoughtful 4-star review. It's a wonderful compliment that you missed it enough to order a replacement upon your return. While we strive to offer quality products at fair prices, we understand that individual preferences can vary. Your feedback is greatly appreciated as it helps us continue improving our offerings to meet the diverse needs of our valued customers. Thank you for your support, and we look forward to providing you with more exceptional products in the future.
- JGJose G.Verified BuyerRated 5 out of 5 stars4 months agoNifty hat for outdoors.
Never had a straw hat before. I needed one for our South Texas summers. Good fit and American Hat Makers was kind enough to include hat size reducing inserts. Let's do business again!
AHAmerican Hat Makers4 months agoJose, we are here open for business when ever you are ready my friend! Thanks for the 5 stars!
- RBRobert B.Verified BuyerRated 5 out of 5 stars6 months agoGreat Summer Hat
This is my third AHM hat. Light weight and cool. Looks great also
AHAmerican Hat Makers6 months agoThank you for your review. Your photo is worth a thousand words, and each one is filled with happiness! Thank you for allowing us to be a part of your memorable moments. We can't wait to serve you again soon.
- GFGene F.Verified BuyerRated 5 out of 5 stars7 months agoMy new obsession
My new hat was everything and more than I expected. I’ve been searching for the right hat for literally over 2 years.. Thank you.. I Love it..
AHAmerican Hat Makers7 months agoIt's a delight to receive such kind words and such a reward knowing that our efforts have made
a difference in your shopping experience. Your photo is a testament to the great experience you had with us. We can't wait to welcome you back. - FPFred P.Verified BuyerRated 5 out of 5 stars1 year agoNice hat!
My hat was shipped promptly and securely. A minor adjustment to the hatband and it fits very well. I plan to wear it daily while going about my farm chores. So far, I am impressed
AHAmerican Hat Makers1 year agoThank you for your kind words. Seeing your photo brings a big smile to our faces! We're delighted that you enjoyed your time with us and appreciate you sharing this memory with us and others.
- JBJason B.Verified BuyerRated 5 out of 5 stars1 year ago👍
Love this Hat !!!
AHAmerican Hat Makers1 year agoWe’re so happy you’re loving your hat! Thanks so much for supporting American Hat Makers.
- JBJoshua B.Verified BuyerRated 5 out of 5 stars1 year agoClassy while keeping it Cool
This is my go to hat in this Arizona sun. It looks classy and feels real nice. Keeps the sun off your face and ears and neck real well while keeping your head cool. I always get compliments and asked where I got it. A classy hat to wear anywhere with anything in the desert or hot sun. I love wearing this hat.
- SFStephen F H.Verified BuyerRated 5 out of 5 stars1 year agoSporty and comfortable
Very nice hat. Dressy. Many compliments from friends and family.
- DMDouglas M.Verified BuyerRated 5 out of 5 stars1 year agoPerfect Hat
After years of buy lousy one-size-fits-all hats from big-box and DIY stores I decided it ws time for a REAL hat. As soon as AHM's Boxcar straw hat I knew I'd found the one I needed.
Excellent craftsmaship and striking styling. My wife loves how I look wearing it.
I look forward to buying more AHM hats.
AHAmerican Hat Makers1 year agoThank you so much for the great review Douglas. We're truly glad that you enjoy wearing our hats. :)