A back view of Cassius Distressed straw painted brim straw hat
An angle view of Cassius Distressed straw painted brim straw hat
A front view of Cassius Distressed straw painted brim straw hat
A side view of Cassius Distressed straw painted brim straw hat
An bottom view of a Cassius Distressed straw painted brim straw hat
A back view of Cassius Distressed straw painted brim straw hat
Cassius Straw Cowboy Infographics
A back view of Cassius Distressed straw painted brim straw hat
An angle view of Cassius Distressed straw painted brim straw hat
A front view of Cassius Distressed straw painted brim straw hat
A side view of Cassius Distressed straw painted brim straw hat
An bottom view of a Cassius Distressed straw painted brim straw hat
A back view of Cassius Distressed straw painted brim straw hat
Cassius Straw Cowboy Infographics
4.7
Rated 4.7 out of 5 stars
4.7 Stars (13 Reviews)

Cassius | Straw Cowboy Hat

$97.00
Color Natural
PICK A SIZE
Size Chart

Ships in 1 Day - Guaranteed

Unlimited Free Exchanges | 90-Day Returns

Ships in 1 day - Guaranteed

Your order ships out within 1 business day.

100% Happiness Exchange Policy

Wrong size? Wrong style? We'll make it right.

The Cassius is a strong cowboy hat with Aztec print on the brim, and a trimmed rim. A cloth and straw weaved hatband is included to complete the look. A sewn-in elastic sweatband means you'll have all day comfort but we also include 2 free adhesive reducers to make sure it's a perfect fit (a $10 value).

  • Brim 4" Crown 4"
  • Midweight Palm Straw Construction
  • Darkened Stained Cattleman Crown
  • Aztec print brim | Braided Hatband
  • Sewn-in elastic sweatband creates a snug and secure fit
  • Often ordered one size bigger and adjusted down using size reducers (included)
  • Package includes two (free) adhesive size reducers to achieve a perfect fit, a $10 value

Yes, we do mean unlimited. At American Hat Makers we want to make sure you love your hat, because it’s going to last a lifetime.

So if your hat is the wrong size or you just don’t love the style for any reason, then you can send it back for an exchange free of charge. That’s free shipping back to us and free shipping back to you.

Not sure about your fit? Call us! A real person and expert hat fitter will be on the other side of the line to answer any questions about fit, exchanges, style or returns 831-722-3324. Or click here and check out our “how to measure” guide. *Please note that any Sale items are final sale and not eligible for unlimited free exchanges.*

For full details and FAQs, click here to learn more or process an exchange.

American Hat Makers headwear is built to last a lifetime, so we want you to take your time falling in love with your new favorite hat.

Take 90-days to make sure your hat is the perfect fit and the perfect style. If for whatever reason you don’t love your hat and want to return it, we make it as easy as possible.

Just pay a small shipping and restocking fee of $9.83 (which will be automatically deducted from your refund amount), send back your hat, and you’re good to go.

Not sure about your fit? Call us! A real person and expert hat fitter will be on the other side of the line to answer any questions about fit, exchanges, style or returns 831-722-3324

For full details and FAQs, click here to learn more or process a return.

We are American Hat Makers

LIFETIME WARRANTY

All our hats come with a lifetime warranty. What this means is that even if you bought a hat over 50 years ago and it starts unraveling, we'll fix it or replace it, free of charge.

Family Business

Second generation USA owned and operated. This company started as a family business, and has continued to stay a family business even through today

HANDCRAFTED SINCE 1972

We work hard every day to continue to be the best hat makers in America. Though we are steeped in tradition, we embrace modern practices to deliver hats of the highest quality.

Our Hats have been seen on

Eiza Gonzalez

Luis Guzman

Anthony Anderson

Doc Rivers

Jason Momoa

Steven Tyler

Viola Davis

Jamie Foxx

  • Top Grade Materials - Manufactured to the highest standard, our materials are put through rigorous testing to ensure their quality and then expertly crafted into one of our timeless designs. Our leather is supple, our felt is durable, and our straw tightly woven. 
  • Hats That Hold Their Shape - All American Hat Makers hats are guaranteed to hold their shape, and will not stretch or shrink with everyday wear. This mens leather cowboy hat can be restored even if it gets warped. Purchasing our lifetime refurbishment at checkout will guarantee that if your hat is accidentally damaged you can send it back to us for a painless and timely repair.
  • They Fit! - Our hats fit! It sounds simple enough but with so many shapes and sizes of heads out there it can be a challenge. To overcome this obstacle we’ve designed several fit adjustment systems, all of which remain hidden behind the sweatband to keep your hat looking sharp from all angles. Check out more here.

Every one of our hats come with a 50 year guarantee. That means that if your hat fails in any way to meet your standards due to our craftsmanship then we’ll repair or replace your hat free of charge. So if your hat starts unraveling in 50 years, we’ll take it back and make it right.

Call us anytime! We don’t want to hide behind our website. We’re real people with a deep love and understanding for all of our hats; so any questions you have we’ll be ready to answer them. Need help picking out a hat? We can do that too! Not only can we help you with any questions or concerns you’re having, we can also help you find the perfect hat for your face shape and lifestyle.

We’re available 9am-5pm PST - give us a call at 831-722-3324

We dislike returns just as much as the next person, so we’ve vowed to ALWAYS make returns and exchanges painless. If you don’t like your hat, if it doesn’t fit, or you want a different one - we’ll help you. Read our full return and exchange policy here: link to return/exchange policy page.

Click here to make a return.

Our Hats have been seen in

Hat Sizing Chart

Standard Sizing Chart

Centimeters

Inches

Our Size Your Head Measurement
(InchesCentimeters)
Standard Hat Size
XS 20 - 20 7⁄8 52 - 53 6 1⁄2
SM 21 - 21 7⁄8 54 - 55 6 7⁄8
MD 22 - 22 3⁄4 56 - 57 7 1/8
LG 22 7⁄8 - 23 1⁄2 58 - 59 7 3⁄8
XL 23 5⁄8 - 24 1⁄4 60 - 61 7 5⁄8
2X 24 3⁄8 - 24 7⁄8 62 - 63 7 7⁄8
3X 25 - 25 5⁄8 64 - 65 8 1⁄8
  1. Grab a soft measuring tape or a piece of string (like twine or a shoelace) and a ruler or measuring tool
  2. Wrap a soft tape or string around your head to measure about 1/4 to 1/2 inch above your ear and about 3/4 to an 1" inch above your brow line (see image)
    • Mark the tape or your string, where it intersects, with your finger.
  3. Record your measurement in inches or centimeters (centimeters is often more accurate)
    • If you're using a string, run it along side the ruler as many times as necessary to get a complete measurement
  4. MEASURE AGAIN!
    • Always measure more than once until you get the same number twice
  5. Find your size in the chart for the perfect fit

Limited Sizing Chart

Centimeters

Inches

Our Size Your Head Measurement
(InchesCentimeters)
S/M 22 1/8 - 22 3/4 55 - 57
L/XL 22 7/8 - 23 5/8 58 - 60

Product Reviews

4.7
Rated 4.7 out of 5 stars
Based on 13 reviews
Total 5 star reviews: 12 Total 4 star reviews: 0 Total 3 star reviews: 0 Total 2 star reviews: 0 Total 1 star reviews: 1
92%would recommend this product
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13 reviews
  • KT
    Kayode T.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    1 month ago
    Straw paradise

    Amazing hat like all my other hats from. American Hat Maker.!

    AH Profile picture for American Hat Makers
    American Hat Makers
    1 month ago

    Thank you, Kayode. We work hard to deliver the best hats in the market, and we’re glad that this one didn't disappoint.

  • JH
    JAMES H.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    1 month ago
    I love it!

    I never bought a cowboy hat. I've always bought baseball caps but needed something that would better cover my head and neck while working in my yard. I wanted a straw hat for the summer and looked for one made in the USA. I was very happy to find American Hat Makers. The prices are reasonable and I think the quality is excellent! I'm very pleased with how the hat was packaged. Not just thrown into a box. It came cradled by special inserts that protected it. I would definitely buy my next hat here. Jim

    AH Profile picture for American Hat Makers
    American Hat Makers
    1 month ago

    Thank you for the great review, James. We are truly happy to hear that your first purchase with us didn't disappoint.

  • AN Profile picture for Alexa N.google logo
    Alexa N.
    Verified Reviewer
    I recommend this product
    Rated 5 out of 5 stars
    1 month ago
    Kitty Approved

    Absolutely fell in love with the look of this cowboy hat when I saw it. I loved the Aztec design. I had been searching for a cowboy hat for many personal reasons and the design added even more meaning to my finding. LunaLeigh (my cat) gave it a full look over and approved of it as well. Fast shipping.

    AH Profile picture for American Hat Makers
    American Hat Makers
    1 month ago

    Thank you for sharing your wonderful experience with our cowboy hat! We're delighted to hear that you fell in love with its look, especially the Aztec design. It's always rewarding when our products hold personal significance for our customers. LunaLeigh's approval adds an extra touch of joy to your story. We're also glad that our fast shipping ensured a timely arrival. We appreciate your feedback and hope you continue to enjoy your new cowboy hat!

  • PA
    Pastor Armando Del M.
    Verified Buyer
    I do not recommend this product
    Rated 1 out of 5 stars
    1 month ago
    Long time customer, what happened?

    Unfortunately this was an exchange due to the initial order being unsatisfactory. That being said I received a replacement and it would appear my original returned was just repacked and sent back. I was looking forward to the replacement as I really like the design. However I am sadly disappointed as I am a long time customer and never had such a negative experience with AHM. My original concern was it appeared worn/dirty and as you can see from the photos the same is true for the replacement. As stated earlier it appears to be the same hat, just repackaged.

    AH Profile picture for American Hat Makers
    American Hat Makers
    1 month ago

    Thank you for bringing this to our attention, and we sincerely apologize for the unsatisfactory experience you've had with the exchange process. We understand your disappointment, especially as a long-time customer. We assure you that this is not reflective of our usual standards. We appreciate your feedback and will investigate this matter further to ensure that such issues are rectified promptly. We value your loyalty and want to make things right for you. Please reach out to our customer service team with your order details so that we can address this matter directly. Thank you for your patience and understanding.

  • KM
    Karen M.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    2 months ago
    Beautiful hat

    Well made hat that is beautifully made and fits like a glove. Couldn’t ask for better quality.

    AH Profile picture for American Hat Makers
    American Hat Makers
    1 month ago

    Thank you so much for your wonderful review! We're thrilled to hear that you appreciate the craftsmanship of our hat and find it beautifully made. If there's anything else we can do to enhance your experience or if you have any further feedback, please let us know. We appreciate your support and hope you continue to enjoy your well-made hat.

  • TH
    Tamara H.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    5 months ago
    Cassius hat

    My Cassius hat is what I was expecting and more! Very well made, the colors and design was exactly as I wanted! It's a beautiful, well made hat! From ordering to receiving it was a breeze, came pretty dang quick, packaged perfectly so no damages during the trip to it's destination.

    AH Profile picture for American Hat Makers
    American Hat Makers
    5 months ago

    That's great, Tamara! Happy to know that it has met your expectations.

  • SH
    Scott H.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    6 months ago
    Unique Aztec style high quality straw hat.

    I was looking for a new warm weather straw hat and this one with its unique style really caught my eye. I’m just impressed with the quality of this hat as I was the two leather hats I bought from you late last year. The elastic band provides a comfortable and secure fit. All I need now is for the warm weather to show up, in the mean time I’m enjoying my leather hats. Excellent craftsmanship and quality, I will definitely be purchasing more hat from you going forward.

    AH Profile picture for American Hat Makers
    American Hat Makers
    6 months ago

    Thank you, Scott! Enjoy your new hat! :)

  • WD
    Wendell D.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    1 week ago
    Great hat

    I liked it better than I even thought I would. I would like a couple of sizing inserts.

  • KT
    Kelly T.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    1 month ago
    Looks good

    Sturdy, fits well, love the pattern.

  • DB
    Diane B.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    1 month ago
    Amazing Hat!

    Love the Southwest pattern on top and underside of the brim. Distinctive and a show stopper lots of compliments. This was my first purchase quick ship, arrived in perfect shape, excellent quality. Outstanding customer service!! Have my eye on 2 more western straw hats.

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