A back view of Cassius Distressed straw painted brim straw hat
An angle view of Cassius Distressed straw painted brim straw hat
A front view of Cassius Distressed straw painted brim straw hat
A side view of Cassius Distressed straw painted brim straw hat
An bottom view of a Cassius Distressed straw painted brim straw hat
A back view of Cassius Distressed straw painted brim straw hat
Cassius Straw Cowboy Infographics
A back view of Cassius Distressed straw painted brim straw hat
An angle view of Cassius Distressed straw painted brim straw hat
A front view of Cassius Distressed straw painted brim straw hat
A side view of Cassius Distressed straw painted brim straw hat
An bottom view of a Cassius Distressed straw painted brim straw hat
A back view of Cassius Distressed straw painted brim straw hat
Cassius Straw Cowboy Infographics
4.8
Rated 4.8 out of 5 stars
4.8 Stars (26 Reviews)

Cassius | Straw Cowboy Hat

$99.00 Sale Save
Color Natural
PICK A SIZE
Click Here for Sizing

100% Happiness Exchange Policy

Returns within 90 days receive a full refund.

SHIPS IN 1 DAY | GUARANTEED

Fast Shipping, like a Cheetah

The Cassius is a strong cowboy hat with Aztec print on the brim, and a trimmed rim. A cloth and straw weaved hatband is included to complete the look. A sewn-in elastic sweatband means you'll have all day comfort but we also include 2 free adhesive reducers to make sure it's a perfect fit (a $10 value).

  • Brim 4" Crown 4"
  • Midweight Palm Straw Construction
  • Darkened Stained Cattleman Crown
  • Aztec print brim | Braided Hatband
  • Sewn-in elastic sweatband creates a snug and secure fit
  • Often ordered one size bigger and adjusted down using size reducers (included)
  • Package includes two (free) adhesive size reducers to achieve a perfect fit, a $10 value

Yes, we do mean unlimited. At American Hat Makers we want to make sure you love your hat, because it’s going to last a lifetime.

So if your hat is the wrong size or you just don’t love the style for any reason, then you can send it back for an exchange free of charge. That’s free shipping back to us and free shipping back to you.

Not sure about your fit? Call us! A real person and expert hat fitter will be on the other side of the line to answer any questions about fit, exchanges, style or returns 831-722-3324. Or click here: Hat Sizes for our full guide.

*Please note that any Sale items are final sale and not eligible for unlimited free exchanges.*

For full details and FAQs, click here to learn more or process an exchange.

American Hat Makers headwear is built to last a lifetime, so we want you to take your time falling in love with your new favorite hat.

Take 90-days to make sure your hat is the perfect fit and the perfect style. If for whatever reason you don’t love your hat and want to return it, we make it as easy as possible.

Just pay a small shipping and restocking fee of $9.83 (which will be automatically deducted from your refund amount), send back your hat, and you’re good to go.

Not sure about your fit? Call us! A real person and expert hat fitter will be on the other side of the line to answer any questions about fit, exchanges, style or returns 831-722-3324.

For full details and FAQs, click here to learn more or process a return.

We are American Hat Makers

50 Year Craftsman Guarantee

All our hats come with a lifetime warranty. What this means is that even if you bought a hat 50 years ago and it starts unraveling, we'll fix it or replace it, free of charge.

Family Business

Second generation USA owned and operated. This company started as a family business, and has continued to stay a family business even through today

HANDCRAFTED SINCE 1972

We work hard every day to continue to be the best hat makers in America. Though we are steeped in tradition, we embrace modern practices to deliver hats of the highest quality.

Our Hats Have Been Seen On

  • Top Grade Materials - Manufactured to the highest standard, our materials are put through rigorous testing to ensure their quality and then expertly crafted into one of our timeless designs. Our leather is supple, our felt is durable, and our straw tightly woven. 
  • Hats That Hold Their Shape - All American Hat Makers hats are guaranteed to hold their shape, and will not stretch or shrink with everyday wear. This mens leather cowboy hat can be restored even if it gets warped. Purchasing our lifetime refurbishment at checkout will guarantee that if your hat is accidentally damaged you can send it back to us for a painless and timely repair.
  • They Fit! - Our hats fit! It sounds simple enough but with so many shapes and sizes of heads out there it can be a challenge. To overcome this obstacle we’ve designed several fit adjustment systems, all of which remain hidden behind the sweatband to keep your hat looking sharp from all angles. Check out more here.

Every one of our hats come with a 50 year guarantee. That means that if your hat fails in any way to meet your standards due to our craftsmanship then we’ll repair or replace your hat free of charge. So if your hat starts unraveling in 50 years, we’ll take it back and make it right.

Call us anytime! We don’t want to hide behind our website. We’re real people with a deep love and understanding for all of our hats; so any questions you have we’ll be ready to answer them. Need help picking out a hat? We can do that too! Not only can we help you with any questions or concerns you’re having, we can also help you find the perfect hat for your face shape and lifestyle.

We’re available 9am-5pm PST - give us a call at 831-722-3324.

We dislike returns just as much as the next person, so we’ve vowed to ALWAYS make returns and exchanges painless. If you don’t like your hat, if it doesn’t fit, or you want a different one - we’ll help you. Read our full return and exchange policy here.

Click here to make a return.

Our Hats Have Been Seen In

Hat Sizing Chart

Standard Sizing Chart

Centimeters

Inches

Our Size Your Head Measurement Standard Hat Size
OS One Size Fits Most One Size Fits Most -
XS 20" - 20 7⁄8" 52cm - 53cm 6 1⁄2
SM 21" - 21 7⁄8" 54cm - 55cm 6 7⁄8
MD 22" - 22 3⁄4" 56cm - 57cm 7 1/8
LG 22 7⁄8" - 23 1⁄2" 58cm - 59cm 7 3⁄8
XL 23 5⁄8" - 24 1⁄4" 60cm - 61cm 7 5⁄8
2X 24 3⁄8" - 24 7⁄8" 62cm - 63cm 7 7⁄8
3X 25" - 25 5⁄8" 64cm - 65cm 8 1⁄8

How to Measure Your Head

  1. Grab a soft measuring tape or a piece of string (like twine or a shoelace) and a ruler or measuring tool
  2. Wrap a soft tape or string around your head to measure about 1/4 to 1/2 inch above your ear and about 3/4 to an 1" inch above your brow line (see image)
    • Mark the tape or your string, where it intersects, with your finger.
  3. Record your measurement in inches or centimeters (centimeters is often more accurate)
    • If you're using a string, run it along side the ruler as many times as necessary to get a complete measurement
  4. MEASURE AGAIN!
    • Always measure more than once until you get the same number twice
  5. Find your size in the chart for the perfect fit

Flexfit Sizing Chart

Centimeters

Inches

Our Size Your Head Measurement
S/M 22 1/8" - 22 3/4" 55cm - 57cm
L/XL 22 7/8" - 23 5/8" 58cm - 60cm

Reviews

4.8
Rated 4.8 out of 5 stars
Based on 26 reviews
Total 5 star reviews: 25 Total 4 star reviews: 0 Total 3 star reviews: 0 Total 2 star reviews: 0 Total 1 star reviews: 1
96%would recommend this product
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26 reviews
  • PA
    PAMELA A.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    1 month ago
    Pamela in Oklahoma

    I Love It. Great quality and all my colors

    AH Profile picture for American Hat Makers
    American Hat Makers
    1 month ago

    You look absolutely stunning! Thank you so much for your review and for choosing us to top off your style! Enjoy your new hat.

  • RS
    Rhonda S.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    3 months ago
    Love it!

    I absolutely "loved" it! However, after making a 20 minute errand, I came home to this!!! I don't suppose you'd let me purchase a replacement with the same discount???

    AH Profile picture for American Hat Makers
    American Hat Makers
    3 months ago

    Thank you for your review. We sent you an email regarding this and we hope that we assisted you on your concerns. We take pride in delivering exceptional service, and it's customers like you who motivate us to do our best every day.

  • DH Profile picture for Danielle H.
    Danielle H.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    4 months ago
    Aztec cowboy hat

    The second I saw this I had to have it. I kid you not, I must have received 20 compliments on one store, men and women!

    Here is a pic!

    AH Profile picture for American Hat Makers
    American Hat Makers
    4 months ago

    I can see the reason behind those compliments! You look absolutely gorgeous! Seeing your photo brings a big smile to our faces! We're delighted that you enjoyed your time with us and appreciate you sharing this memory with us and others

  • PS
    Patricia S.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    4 months ago
    Awesome Hat

    I was so happy the minute I put this hat on! It fits great and has such a beautiful design! I love it! The color are vibrant and really looks so cool 😎

    AH Profile picture for American Hat Makers
    American Hat Makers
    4 months ago

    Thank you for your review! You look awesome! Your photo speaks volumes about your experience with us! We're honored to be a part of your special moments. It's customers like you who make our work so rewarding.

  • DJ
    Diane J.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    5 months ago
    Look at Me Now!

    Beautiful hat and amazing quality. Excellent quality and fit. Fast shipping and great communication. So very pleased and the compliments aren’t bad either!

    AH Profile picture for American Hat Makers
    American Hat Makers
    5 months ago

    Wow! You look stunning! Your smile says it all. We're delighted that you had a wonderful experience, and we look forward to welcoming you back.

  • LT
    Lauren T.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    5 months ago
    Love this hat!

    Was buying a cowboy hat for an event and the style, but wanted to make sure the material was top quality and the top hard enough to take a fall. Checked online for reviews and American Hat Makers was among the top companies so decided to give them a try. When my package arrived I tried it on immediately and found it fit just perfectly and the material was top quality. I love that it came with a booklet on how to keep the hat in good condition. Color looks just like the picture. Shipping was quick and the hat came just in time for my event.

    AH Profile picture for American Hat Makers
    American Hat Makers
    5 months ago

    Your review brightened our day and the photo you shared is the icing on the cake! We're thrilled to have been a part of your positive experience, and we hope to create many more memories together.

  • KT
    Kayode T.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    8 months ago
    Straw paradise

    Amazing hat like all my other hats from. American Hat Maker.!

    AH Profile picture for American Hat Makers
    American Hat Makers
    8 months ago

    Thank you, Kayode. We work hard to deliver the best hats in the market, and we’re glad that this one didn't disappoint.

  • JH
    JAMES H.
    Verified Buyer
    I recommend this product
    Rated 5 out of 5 stars
    8 months ago
    I love it!

    I never bought a cowboy hat. I've always bought baseball caps but needed something that would better cover my head and neck while working in my yard. I wanted a straw hat for the summer and looked for one made in the USA. I was very happy to find American Hat Makers. The prices are reasonable and I think the quality is excellent! I'm very pleased with how the hat was packaged. Not just thrown into a box. It came cradled by special inserts that protected it. I would definitely buy my next hat here. Jim

    AH Profile picture for American Hat Makers
    American Hat Makers
    8 months ago

    Thank you for the great review, James. We are truly happy to hear that your first purchase with us didn't disappoint.

  • AN Profile picture for Alexa N.google logo
    Alexa N.
    Verified Reviewer
    I recommend this product
    Rated 5 out of 5 stars
    9 months ago
    Kitty Approved

    Absolutely fell in love with the look of this cowboy hat when I saw it. I loved the Aztec design. I had been searching for a cowboy hat for many personal reasons and the design added even more meaning to my finding. LunaLeigh (my cat) gave it a full look over and approved of it as well. Fast shipping.

    AH Profile picture for American Hat Makers
    American Hat Makers
    9 months ago

    Thank you for sharing your wonderful experience with our cowboy hat! We're delighted to hear that you fell in love with its look, especially the Aztec design. It's always rewarding when our products hold personal significance for our customers. LunaLeigh's approval adds an extra touch of joy to your story. We're also glad that our fast shipping ensured a timely arrival. We appreciate your feedback and hope you continue to enjoy your new cowboy hat!

  • PA
    Pastor Armando Del M.
    Verified Buyer
    I do not recommend this product
    Rated 1 out of 5 stars
    9 months ago
    Long time customer, what happened?

    Unfortunately this was an exchange due to the initial order being unsatisfactory. That being said I received a replacement and it would appear my original returned was just repacked and sent back. I was looking forward to the replacement as I really like the design. However I am sadly disappointed as I am a long time customer and never had such a negative experience with AHM. My original concern was it appeared worn/dirty and as you can see from the photos the same is true for the replacement. As stated earlier it appears to be the same hat, just repackaged.

    AH Profile picture for American Hat Makers
    American Hat Makers
    9 months ago

    Thank you for bringing this to our attention, and we sincerely apologize for the unsatisfactory experience you've had with the exchange process. We understand your disappointment, especially as a long-time customer. We assure you that this is not reflective of our usual standards. We appreciate your feedback and will investigate this matter further to ensure that such issues are rectified promptly. We value your loyalty and want to make things right for you. Please reach out to our customer service team with your order details so that we can address this matter directly. Thank you for your patience and understanding.

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