10 Best Hats for Big Heads: Straw, Cowboy, and More

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Ori Adler

Wearing a hat can add style to your outfit and make your outfit look more put together. Hats can make you stand out from the crowd, help you hide a bad hair day, and improve your appearance.


Many hats also serve a functional purpose, as they can help block out the sun’s intense rays. But, what should you do if you have a big head and regular hats don’t seem to fit you?


You don’t need to go hatless just because you have a larger-than-average head size. Read this guide from American Hat Maker to discover the best hats for big heads.


Related: How to Make a Leather Hat


hats on a rack


The Best Hats for Big Heads


We’ve compiled a list of the best hats for big heads to help you start your search. We recommend looking into each of these products to find one that suits you best.


1. American Hat Makers Men’s Hats for Big Heads Collection


American Hat Maker offers a vast collection of men’s hats for big heads. One of its top-selling hats is the Cabana Hat, which comes with a broad, breathable brim. The hat offers UPF 50+ UV sun protection and 360° ventilation, providing you with shade and comfort on a warm day.


The Cabana Hat is available in four colors: ivory, black, walnut, and steel. You can order the hat in sizes small - 3X. If you’re unsure which size hat to order, you can check out American Hat Maker’s handy hat sizing chart. If you don’t know how to measure your head, you can find a video tutorial on how to do so under the product description.


Other big hats in the collection worth checking out include the Breeze Hat, Marlow Hat, Soaker Hat, Crusher Hat, and Pioneer Hat.


American Hat Maker offers as many free exchanges as you need (90-day window per exchange), so you can keep trying on hats until you find the perfect fit.


You can check out the complete collection of men’s hats for big heads here!


2. Big Head Caps Big Size 4XL Real Deal Brazil Tarp Hat words


Another great hat to check out is the Big Head Caps 4XL Real Deal Brazil Tarp Hat. The hat is made from recycled tarp, so you’ll be doing your part in helping the environment by purchasing this hat.


The Real Deal Brazil hat is a cross between a fedora and an Australian Outback hat, so you get the best of both worlds. Because the hats are made from a recycled tarp, each has unique characteristics, stitching, and patches, so you’ll genuinely own a one-of-a-kind hat!


The Brazil Tarp hat fits sizes 8.25 to 8.5 and comes with a 3-inch wired brim. You can also purchase a chin cord to go along with the hat for an additional $9.99.


3. Cyclone Men’s Leather Cowboy Hat - American Hat Makers


The Cyclone Leather Cowboy Hat from American Hat Makers brings a handcrafted pinch on the crown for a Double G Western appeal. It also has a leather hat band that accentuates this classic-looking cowboy hat.


The Cyclone Leather Cowboy hat has a 3” brim and 4” crown with a boldly curved, classic shape and has a removable leather sweatband to keep you cool when out on the trail.


It’s constructed with texture top-grain cowhide and comes in sizes from Small to 2XL. It also comes in various colors, including Cobblestone, Burnt Honey, Firewater, Asphalt, and Blacktop.


This beautiful cowboy hat was made in California. It typically ships in one business day.


4. Voyager Sports Hat - Sungrubbies


The Voyager Sports Hat is the newest in the Sungrubbies men’s sports hat collection. It has a 3” brim and a 5” crown with a UPF of 50+ to protect you from sun and glare.


It has an adjustable chinstrap to keep it securely on your head while trekking around in the great outdoors.


It’s constructed with a blend of 95% nylon and 5% polyester, so it will also help keep your head dry in rainy conditions. This fun, versatile sunhat comes in sizes from Large to 3XL.


American Hat Makers Have Made Handcrafted Hats Since 1972. Click Here to Learn About Their Story!


5. Caracas Men’s Panama Fedora - American Hat Makers


The Caracas Men’s Panama Fedora is an iconic style that showcases the cooling effects of toquilla straw. The Caracas offers comfort and class and is built to endure the heat.


This genuine Ecuadorian Panama Fedora is Fino Cuenca (10-12WPI) made with Toquilla straw with a sewn-in sweatband to help keep you cool on hot days and balmy nights.


It’s handcrafted in Ecuador and comes in LG-2XL sizes to fit bigger heads.


The Caracas Panama Fedora comes with a lifetime warranty. You can exchange it within 90 days if it’s not the perfect hat. We’ll ship you as many hats as it takes for you to find the right one.


Related: 5 Best Panama Hats - A Look to Match Every Personality


6. Wind Haven Hiking Hat - Sungrubbies


The Wind Haven Hiking Hat is designed with the outdoor sportsman in mind. With a 3” brim and adjustable chin strap, it provides a UPF of 50+ and will stay on your head on the windiest days.


It also comes with an adjustable external headband, so you can customize the hat if needed. It’s made of nylon, so it’s waterproof and floats when it’s dropped on the water.


It also doesn’t lose its shape or color after being out in the elements. It comes in sizes from M up to 3XL.


7. Eagle Golf Hat - Sungrubbies


The Eagle Golf Hat is lightweight, breathable, and has a side mesh panel to keep you cool when things get hot on the golf course.


This stylish hat is perfect for people with big heads looking for a comfortable, stylish hat for outdoor activities.


It has a 4” brim on the front and back and a 3.75” brim on the sides for a UPF of 50+, giving you excellent sun protection.


It has an adjustable headband, so you can size the hat down if it’s too large for your head.


8. Big Hat Store Blue Comfort Fleece Hat


If you’re looking for a hat that will make your head feel warm and cozy, check out the Big Hat Store Blue Comfort Fleece Hat. The hat is excellent for everyday use during the colder months and will keep your head and ears warm all winter long.


The Blue Comfort Fleece Hat is available in size 3XL and will fit sizes 7 ¾ - 8 ¼.


Related: How to Clean Your Straw Hat


9. Banner & Oak Sierra


For those needing a great baseball cap, we recommend checking out the Banner & Oak Sierra Hat. Whether taking a stroll in your neighborhood or going for a grueling hike, this hat will give you the sun protection (and style) you need.


The Sierra Hat is made in the US and offers solid back panel construction and a snapback closure. The hat is available in four colors: royal blue, spruce green, tan, and gray.


10. Tenth Street Barranca


The Tenth Street Barranca Hat is perfect for those looking to channel their inner Indiana Jones. Available in a size 2X, the Tenth Street Barranca Hat comes with a 5-inch crown, 2.5-inch brim, satin lining, and a lambskin sweatband.


The hat is made from fur felt, and Tenth Street offers a 30-day, hassle-free return policy on all of its caps. It also provides a one-year craftsmanship guarantee and will replace damaged caps for free within 12 months of purchase.


shopkeeper organizing hats


Things to Consider When Buying a Large Hat


When buying a large hat, you must consider more than just your head size. You should also consider your style, how often you plan on wearing the hat, and what outfits you plan to style the hat with.


We also recommend reading online reviews to see if the hat is the right fit for you.


What is Considered a Big Head Size?


Typically any hat size over large is considered a big head size. That’s generally around 23.75” in circumference or 59.7 cm.


It’s important to remember that hat size varies from manufacturer to manufacturer, so it’s essential to check their specific hat size chart when ordering a sized hat.


What Styles of Hats Look Best on Big Heads?


As a rule, it’s best for people with big heads to avoid hats with small brims like fedoras and pork pie hats.


Wide-brim hats like Panama, cowboy, sun, and bucket hats are popular with people with big heads.


However, having a big head shouldn’t dissuade you from wearing the style of hat you like and find comfortable. However, finding hats in specific styles that fit your head correctly might be more difficult.


How Do I Know My Hat Size?


Measuring your hat size is easy. You’ll need a soft tape measure, or a piece of string and a ruler.


Take the tape measure or string and wrap it around about an inch above your ears or where you’d like the hat to sit on your head.


With the tape measure, take the measurement and write it down in both centimeters and inches. Then, with the string, take that string and stretch it next to the ruler, and record that measurement.


Then look at the hat size chart for the manufacturer you’re looking at and match your measurement to the chart.


If you’re in between sizes, it’s usually a good idea to go with the larger size, as many hats can be adjusted down a size.


Related: 5 Best Cowboy Hats - Modern Western Styles for 2022


How to Measure Your Head


Here’s how to measure your head before buying a hat:


  1. Grab a soft tape measure and place the end of it in the middle of your forehead, just above the ears.
  2. Wrap the tape measure around your head, ensuring it stays about an inch above your ears.
  3. Once you have the head measurement, refer to the company’s hat sizing chart to select the correct size.
  4. If you’re in between hat sizes, we recommend going with the bigger than the smaller one.

Related: New Rules of Cowboy Hat Etiquette


Have Big Fun With Hats for Big Heads


Having a big head doesn’t mean that you can find a hat style that you love. Typically people with larger heads look better in hats with wide brims that can help to accentuate their facial features.


If you’re looking for stylish hats for big heads, you can’t go wrong with cowboy and Panama hats, which look great on big heads and rock plenty of style.


If you’re active, look for hiking, sports, or golf hats that give you plenty of sun protection, keep you cool and comfortable, and look great.


Look for hat manufacturers like American Hat Makers. They offer easy exchanges on hats that aren’t perfect and want to work with you to find the right one.


Most importantly, find a hat style that gives you confidence when wearing it.


Are You Ready To Find Your Perfect Hat? Click Here to Search the American Hat Makers Catalog!

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