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Stetson Open Road Royal Deluxe Review: Is This Hat a Classic?

Last updated by Ori Adler on

Looking for a stylish hat that offers a blend of city style and Western tradition? We recently tried the Stetson Open Road Royal Deluxe hat, and we've got some thoughts to share with you.

This timeless hat is made of 100% fur felt, which adds to its appeal. Plus, the 2 3/4" brim protects your face from the sun, and the 4 3/4" crown gives it a classic, elegant look. Moreover, the fact that the hat is made in the USA makes it a great choice for those who value quality craftsmanship.

With a rating of 4.6 stars from over 250 users online, it's clear that many people are thrilled with their purchase. However, keep in mind that it comes in a pull-on closure, which might not be suitable for everyone's preference.

Bottom Line

The Stetson Open Road Royal Deluxe is a versatile hat with a stylish, unique design. Its sturdy construction and comfortable fit make it a perfect addition to your wardrobe, and it would make an excellent gift.

Click here to check out the Stetson Open Road Royal Deluxe hat and discover its charm for yourself!

Hat Overview of Stetson's Open Road Royal Deluxe

We've had the pleasure of trying out the Stetson Open Road Royal Deluxe hat, and it certainly lives up to its legendary reputation. This stylish hat boasts a timeless blend of city style and Western tradition, making it suitable for a variety of occasions. What sets this hat apart is its more flexible finish compared to the standard Open Road model.

Made from 100% fur felt, the hat is both comfortable and durable. It features a pull-on closure, making it easy to put on and take off. Proudly made in the USA, the quality is evident in every stitch. The hat's dimensions are also quite impressive, with a 2 3/4" brim and a 4 3/4" crown.

While we loved the stylish design and comfortable fit, its sizing and weight may be a bit inconvenient for some. Overall, the Stetson Men's Royal Deluxe Open Road hat is a timeless piece that effortlessly combines fashion and function in one elegant package.

Key Features

100% Fur Felt

The Stetson Royal Deluxe Open Road hat is made from 100% fur felt, providing a soft and luxurious feel to the touch. In our experience, this material is not only comfortable to wear but also holds up well over time, maintaining its shape and quality. However, since it's made of fur felt, be aware that it might not be the best option for those who are allergic or sensitive to animal products.

Pull-On Closure

This hat features a convenient pull-on closure, which helps it stay secure on your head without needing any additional adjustments. We found that the pull-on closure kept the hat in place nicely, even during windy days or when performing activities such as hiking or horseback riding. However, if you have an unusual head size, you might find the pull-on closure to be either too tight or too loose.

Made in the USA

The Stetson Royal Deluxe Open Road hat is made in the USA, ensuring that the quality and craftsmanship are top-notch. During our time with the hat, we've noticed meticulous attention to detail, from the stitching to the overall fit and feel. You can be confident in the hat's construction and durability.

Brim and Crown Dimensions

The dimensions of the hat's brim and crown are worth noting, as they contribute to its overall style and appearance. The brim measures 2 3/4 inches, offering ample sun protection and a classic look. The crown has a height of 4 3/4 inches, giving it a slightly taller profile than some other hat styles. We found these dimensions to be both functional and visually appealing, lending the hat a sense of Western charm mixed with city sophistication.

This hat is an excellent option if you're in the market for a high-quality, stylish hat that offers a blend of city and Western aesthetics. Its 100% fur felt material ensures comfort and durability, while the pull-on closure keeps the hat securely in place. You can trust the craftsmanship behind this Stetson hat. Its brim and crown dimensions strike the perfect balance between function and form, adding to the hat's timeless appeal.

Pros and Cons


We found many positive aspects in the Stetson Open Road Royal Deluxe hat. The 100% fur felt material makes for a high-quality, comfortable feel. The hat is also Made in the USA, which can be a selling point for those who prefer domestically made products.

Many users praised the hat's fit, stating that it feels secure and stays on even while participating in activities like bike riding. We also noticed that the Stetson name carries a lot of weight, as several reviewers mentioned the brand's consistent quality across multiple hat purchases.


Despite the hat's excellent online reviews, we did come across a few drawbacks. One is that the hat sits too high above the ears on some of our staff, which might not appeal to everyone's style preferences.

We also found that the band and its stitching were a significant concern for some wearers. One reviewer stated that the band installation felt flimsy, and the stitching quality was poor. For a hat at this price point, one might expect higher quality in all components.

The Stetson Open Road Royal Deluxe hat offers a stylish and comfortable option for hat-lovers. However, it may not suit everyone's taste due to the higher placement above the ears and the potential quality issues with the band and its stitching.

Customer Reviews

The customer reviews for this hat are generally positive. Many users praise its great fit and finish, making it comfortable even for those with larger head sizes. The leather interior band ensures that the hat stays in place during outdoor activities like horse riding.

However, there are some concerns about the quality of the band and its stitching. A few reviews mention that the stitching is visible and of poor quality. Also, some users find that the hat design sits too high above the ears, making it unsuitable for their head shape.

Despite these drawbacks, the majority of customers seem satisfied with their purchase. The Stetson Men's Royal Deluxe Open Road hat is known for its quality, and many customers have expressed their happiness with the fit and feel. So, if you're considering buying this, you can feel confident knowing that it has received good reviews overall.

Stetson Open Road Royal Deluxe - Final Thoughts

After wearing the Stetson Open Road Royal Deluxe, we can confidently say it offers a perfect blend of city style and Western tradition. This hat has a great fit, and many users have praised it for being comfortable even when worn all day long. The quality and craftsmanship of Stetson hats are well known, and this particular hat lives up to those high standards.

However, it is essential to note that some users found the hat sitting too high above their ears, which may not suit everyone's preferences. Additionally, a few owners mentioned that the quality of the hatband and its stitching could be improved.

Overall, the Royal Deluxe Open Road is a fantastic hat that stands out in terms of design, comfort, and fit. If you can look past the minor drawbacks, this stylish piece is worth the investment, whether you're a hat aficionado or just looking for a versatile accessory.

Frequently Asked Questions

What is the difference between the Royal Deluxe and Distressed models?

The Open Road Royal Deluxe is made with 100% fur felt, giving it a more luxurious and flexible feel compared to the standard version. The Distressed models, on the other hand, have a purposely aged appearance and may come with unique markings which make each hat stand out.

How does the fit of the Stetson Open Road hat compare to other styles?

Based on customer reviews, the Stetson Open Road hat fits true to size and can be worn comfortably for extended periods. With its 2 3/4" brim and 4 3/4" crown, it provides a distinctive look that many appreciate. Comparatively, the fit may differ slightly from other styles, but the hat's overall quality remains impressive.

What makes the Silverbelly color unique?

The Silverbelly color of the Stetson Open Road hat has a soft, neutral hue that can complement a variety of outfits. Its subtle elegance makes it a popular choice for those looking to stand out while maintaining a classic and versatile look.

Do cowboys often wear open road hats?

While the Stetson Open Road hat features a design that blends city style and western tradition, it's not strictly a cowboy hat. However, the style has been adopted and appreciated by both cowboys and urban wearers alike, thanks to its timeless, versatile appeal.

Is the Open Road Royal Deluxe Hat available in Cognac?

As of now, there is no mention of the Royal Deluxe Open Road hat being available in a Cognac color in the product data provided. However, Stetson offers a variety of hats in different colors, and it's possible that they may produce the popular Open Road hat design in a Cognac color in the future.

Does the Stetson Open Road feature a snap brim?

Yes, the Stetson Open Road hat comes with a snap brim, which allows you to adjust the positioning and achieve the desired look. This feature, coupled with the comfortable and flexible 100% fur felt material, enhances the overall appeal of this timeless accessory.

This hat offers a superb blend of city style and western tradition, making it a versatile and fashionable choice. With its quality craftsmanship and comfortable fit, it's no wonder customers continue to leave rave reviews. Regardless of your personal style, the Stetson Open Road hat could quickly become a staple in your wardrobe.

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